China Close Loop Stepper Series Servo Motor Speed Reducer NEMA23 NEMA34 NEMA42 Planetary Gearbox small planetary gearbox

Merchandise Description

Sizzling Sale High Precision 160mm Collection Planetary Gearbox for Servo Motor
 

 

Item Description

The higher-precision planetary gearbox adopts spur equipment style, and is utilised in a variety of handle transmission fields with servo motors, this sort of as precision machine tools, laser cutting equipment, battery processing tools, and many others. It has the positive aspects of huge torsional rigidity and large output torque. The backlash of the ZDE series is less than 8 arc.min and the reduction ratio addresses 3~512K.
 

The Product Advantages of Planetary Gearbox:
1.Adaptable structure design, in line with numerous operating conditions.
2.Ring equipment processing engineering: Employing inside equipment slotting equipment and hobbing equipment the precision of ring equipment soon after processing can achieve GB7.
3.Hardened gear secondary scraping technologies: secondary substantial-pace dry reducing of gear removes gear deformation induced by heat treatment. Gear precision can attain GB6.
four.Reliable backlash testing.

How to Go through:
160ZDE  20 ( )  (S) -750  T1
  a     b     c   d     e    f       g
 

a    Frame Dimensions     one hundred sixty= 160mm
b    Series code:ZDE     Roud mounting flange collection
c    Reduction Ratio     One Stage:  3,4,5,8,10
    Two Levels:     9,twelve,15,16,twenty,twenty five,32,forty,sixty four
    3 Levels:  sixty,80,a hundred,one hundred twenty,160,200,256,320,512.
d    Backlash     Solitary Stage: 12 arc.min
    Two Stages: 15 arc.min
    3rd Phases: eighteen arc.min
e    Input shaft variety      S: 0ver locking (Omission) (Irrespective regardless of whether the motor with kevwav can use it.)
     S1: Locking with locking ring (Regardless no matter whether the motor with keyway can use it.)
     S2: Locking with keyway (Input shaft with important)
     K: With keyway
     A: Other sorts (You should speak to with us)
f Applicable servo motor electrical power (W),Please speak to us for particular energy
g Please make contact with us for the mouting kind of the flange

 

Spesifications

 

Merchandise Type Unit Number Of Phase Reduction Ratio 160ZDE
Rated Output Torque N.M 1 three 400
four 450
five 450
eight 400
ten 305
2 9 /
twelve seven-hundred
15 seven-hundred
sixteen 800
twenty 800
twenty five 700
32 800
forty seven-hundred
64 400
Max radial torque N / / 6000
Max Axial torque / / 3000
Full Load Performance % one / 96
2 / ninety four
3 / 90
Backlash arc.min one / <8
2 / <12

Demensions(Device: mm):  

Solution variety No. of stage LI  L3  L4  L5  L6  L7 L8  D4  D5  D6  D7  D8
160ZDE one 291 104 87 80 70 5 5 Φ40H7 Φ55 Φ130H7 Φ160 Φ145
2 340.five 153.five
1,2 B1  H1 G2  G3  L2  L9 L10  D1  D2 D3 G1  Q3 
twelve forty three M12X20 M12X25 ninety nine seventy nine ten Φ200 Φ114.3G7 ≤Φ35G7 M12X25 one hundred seventy five

 

Detailed Photographs

System

Top quality Handle
Quality:Insist on Advancement,Attempt for CZPT With the growth of gear manufacturing indurstry,client in no way satirsfy with the recent good quality of our products,on the contrary,wcreate the price of quality.
Top quality policy:to improve the total degree in the subject of power transmission  
Quality Check out:Continuous Enhancement , pursuit of excellence
Top quality Philosophy:Good quality results in value

three. Incoming Quality Management
To build the AQL satisfactory amount of incoming material manage, to give the material for the whole inspection, sampling, immunity. On the acceptance of experienced merchandise to warehousing, substandard merchandise to consider return, examine, rework, rework inspection accountable for tracking bad, to monitor the supplier to just take corrective steps to avert recurrence.

four. Procedure Top quality Manage
The producing website of the 1st evaluation, inspection and closing inspection, sampling in accordance to the demands of some projects, judging the top quality modify development discovered irregular phenomenon of production, and supervise the manufacturing department to increase, remove the abnormal phenomenon or state

5. FQC(Final QC)
Soon after the producing division will complete the solution, stand in the customer’s placement on the completed product quality verification, in get to make certain the quality of buyer expectations and wants.

six. OQC(Outgoing QC)
After the item sample inspection to decide the qualified, permitting storage, but when the completed merchandise from the warehouse before the official supply of the items, there is a verify, this is referred to as the cargo inspection.Check content:In the warehouse storage and transfer standing to validate, even though confirming the shipping and delivery of the solution is a merchandise inspection to figure out the experienced

Certifications

packaging

FAQ

1. How to pick a gearbox which satisfies our requirement?

You can refer to our catalogue to pick the gearbox or we can aid to pick when you supply

the technological data of needed output torque, output velocity and motor parameter and so on.

 

2. What information shall we give just before placing a purchase order?

a) Kind of the gearbox, ratio, enter and output type, input flange, mounting situation, and motor informationetc.

b) Housing shade.

c) Purchase quantity.

d) Other special needs.

 

three. What industries are your gearboxes becoming utilised?

Our gearboxes are extensively utilized in the places of textile, food processing, beverage, chemical business,

escalator,computerized storage tools, metallurgy, tabacco, environmental security, logistics and and so forth.

 

four. Doyou promote motors?

We have stable motor suppliers who have been coperating with us for a long-time. They can provide motors

with higher top quality.  

 

US $50-3,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Planetary
Gear Shape: Spur
Step: Three-Step

###

Customization:

###

a    Frame Size     160= 160mm
b    Series code:ZDE     Roud mounting flange series
c    Reduction Ratio     Single Stage:  3,4,5,8,10;
    Two Stages:     9,12,15,16,20,25,32,40,64;
    Three Stages:  60,80,100,120,160,200,256,320,512.
d    Backlash     Single Stage: 12 arc.min;
    Two Stages: 15 arc.min;
    Third Stages: 18 arc.min
e    Input shaft type      S: 0ver locking (Omission) (Regardless whether the motor with kevwav can use it.);
     S1: Locking with locking ring (Regardless whether the motor with keyway can use it.);
     S2: 
Locking with keyway (Input shaft with key);
     K: With keyway
;
     A: Other types (Please contact with us)
f Applicable servo motor power (W),Please contact us for specific power
g Please contact us for the mouting type of the flange

###

Product Type Unit Number Of Stage Reduction Ratio 160ZDE
Rated Output Torque N.M 1 3 400
4 450
5 450
8 400
10 305
2 9 /
12 700
15 700
16 800
20 800
25 700
32 800
40 700
64 400
Max radial torque N / / 6000
Max Axial torque / / 3000
Full Load Efficiency % 1 / 96
2 / 94
3 / 90
Backlash arc.min 1 / <8
2 / <12

###

Product type No. of stage LI  L3  L4  L5  L6  L7 L8  D4  D5  D6  D7  D8
160ZDE 1 291 104 87 80 70 5 5 Φ40H7 Φ55 Φ130H7 Φ160 Φ145
2 340.5 153.5
1,2 B1  H1 G2  G3  L2  L9 L10  D1  D2 D3 G1  Q3 
12 43 M12X20 M12X25 99 79 10 Φ200 Φ114.3G7 ≤Φ35G7 M12X25 175
US $50-3,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Planetary
Gear Shape: Spur
Step: Three-Step

###

Customization:

###

a    Frame Size     160= 160mm
b    Series code:ZDE     Roud mounting flange series
c    Reduction Ratio     Single Stage:  3,4,5,8,10;
    Two Stages:     9,12,15,16,20,25,32,40,64;
    Three Stages:  60,80,100,120,160,200,256,320,512.
d    Backlash     Single Stage: 12 arc.min;
    Two Stages: 15 arc.min;
    Third Stages: 18 arc.min
e    Input shaft type      S: 0ver locking (Omission) (Regardless whether the motor with kevwav can use it.);
     S1: Locking with locking ring (Regardless whether the motor with keyway can use it.);
     S2: 
Locking with keyway (Input shaft with key);
     K: With keyway
;
     A: Other types (Please contact with us)
f Applicable servo motor power (W),Please contact us for specific power
g Please contact us for the mouting type of the flange

###

Product Type Unit Number Of Stage Reduction Ratio 160ZDE
Rated Output Torque N.M 1 3 400
4 450
5 450
8 400
10 305
2 9 /
12 700
15 700
16 800
20 800
25 700
32 800
40 700
64 400
Max radial torque N / / 6000
Max Axial torque / / 3000
Full Load Efficiency % 1 / 96
2 / 94
3 / 90
Backlash arc.min 1 / <8
2 / <12

###

Product type No. of stage LI  L3  L4  L5  L6  L7 L8  D4  D5  D6  D7  D8
160ZDE 1 291 104 87 80 70 5 5 Φ40H7 Φ55 Φ130H7 Φ160 Φ145
2 340.5 153.5
1,2 B1  H1 G2  G3  L2  L9 L10  D1  D2 D3 G1  Q3 
12 43 M12X20 M12X25 99 79 10 Φ200 Φ114.3G7 ≤Φ35G7 M12X25 175

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Close Loop Stepper Series Servo Motor Speed Reducer NEMA23 NEMA34 NEMA42 Planetary Gearbox     small planetary gearboxChina Close Loop Stepper Series Servo Motor Speed Reducer NEMA23 NEMA34 NEMA42 Planetary Gearbox     small planetary gearbox
editor by czh 2023-01-16