China OEM Powder metallurgy sintered metal precision 16mm dc motor micro mini planetary gearbox calculate gear ratio planetary gearbox

Warranty: 3 years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 0.3
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: custom
Input Speed: 5-1500rpm (custom)
Output Speed: custom
Outer diameter: 16mm
Shape: Round
Applicable drive motor: 12. 24V DC motor
Output shaft shape: D-shaped shaft, round shaft, H-shaped shaft
Gearbox type: Planetary reduction gearbox
Gear material: Powder Metallurgy metal
Turn around: Forward rotation, reverse rotation, two-way rotation
Bearing form: Oil-impregnated bearings or ball bearings are available
Suitable temperature: -15℃ ~ 70℃
Product name: sintered metal precision 16mm dc motor micro mini planetary gearbox
Packaging Details: Carton

Product Overview Sintered micro planetary gearboxWe are manufacturer and exporter of sintered metal parts with 9 years experience, mainly produce miniature planetary gearbox, gear wheel,metal bushing, and other sintered structural metal components,any metal parts can be customized.according to your drawing.Powder metallurgy(PM) is a state of the art metal-forming process used to produce net-shape components,which typically uses more than 97% of the starting raw material in the finished part. It is basically a “chipless”metalworking process, which save you about 80% cost than traditional process under the same quality. FEATURES AT A GLANCE Advantage of planetary gear systems * Light weight,small size, * High carrying capacity, long service life * Smooth operation, low noise * Large output torque, large speed ratio * High efficiency, power diversion * Multi-tooth meshing Planetary gearbox inner metal parts Sintered internal ring gear Sintered planetary gear Features of the planetary gearbox *The highest single-stage transmission ratio can reach 6:1 * Low backlash (﹤2.5°), low noise, high transmission efficiency (above 85% single stage) * Gear material and forming method can be selected arbitrarily, providing a variety of cost options * 16mm planetary gearbox (reducer) can be made into 12V, 24V DC planetary gear motor, according to your needs (voltage, power, speed, etc.) * Product solutions that can meet special characteristics such as high speed, high temperature, heavy load, and sealing * Higher load torque, you can choose from 16mm, 20mm, 22mm, 28mm, 30mm, 32mm, 36mm, 38mm, 42mm planetary gearbox series and customized size is available Dimensions of the 16mm planetary gearbox Product Specifications Pinion Specifications Gearbox model The metal gear and Production Process can be customized. More details or custom please feel free to contact us. Powder Metallurgy processing Contrast for PM and Traditional Process

ItemPMPrecision castingMachining operationStamping
Range of Applying materialHighMedium-highMediumMedium
Design ToleranceHighHighHighLow
Small SizeHighLowHighHigh
Supply AbilityHighMediumLowHigh
Raw material ultilizationHighLowLowLow
Contrast for PM and Precision Casting Molding
PropertyPMPrecision Casting Molding
Surface RoughnessRa1.6Ra1.6
Minimum Thickness0.8mm2mm
Maximum Thickness60mmUnlimited
Minimum Diameter0.5mm2mm
Tolerance of Diameter+/_0.01mm+/_0.2mm
Company Profile HangZhou Xihu (West Lake) Dis. hardware companyWe are professional manufacturer of all kinds of metal parts with 9years experience, specialized in powder metallurgy and CNC machining.We can offer the plans for your choice to achieve the best price and quality with different production process.Now turnover of our export sales rises by 30% steadily each year Our Equipment HangZhoug Xihu (West Lake) Dis. Hardware own 6000 square meters and more than 150 sets of high precision equipment for Powder metallurgy device, Sintering furnace, CNC machining equipment,Slow speed Wire Cut,Measurement Instrument,Surface treatment etc.At the same time,we have more than 150 professional technicians and service team to guarantee on-time delivery and qualified products.A professional QC team with complete QC equipment ensures that products are qualified from raw material to final products. Inspection workshop 1.We have specialized QC testers to check the products quality according to different customers.2.We have IQC to check the incoming material.3.We have PQC to inspect full-course during the processing4.We have FQC to inspect all the final products and make the 100% inspection before the shipments. FAQ Q1:What’s powder metallurgy processing?● Powder metallurgy or PM-is a state of the art metal forming process used to produce net-shape components.● Made by mixing elemental or alloy powders and compacting the mixture in a die, the resultant shapes are then sintered (heated) in a controlled-atmosphere CZPT to CZPT the particles metallurgically. ● PM typically uses more than 97% of the starting raw material in the finished part,which is basically a “chipless” metalworking processQ2:Do you make customized products based on our design/drawings?Yes (PDF/STEP/IGS/DWG…)Q3:Will my drawing be safe after you get it?Yes, we can sign the NDF before you send the drawing.Q4:Do you provide some samples?Yes,sample fee is needed, it will be returned when mass production if possible.Q5:How to deal with the parts received when they are found to be in poor quality?Our engineers will find the solutions and remake them for you asap.Q6:Can we know the production process without visiting factory?We will offer detailed production schedule and send weekly reports with digital pictures and videos of the production process.Q7:Do you test all your products before delivery?Yes. If quantity is large, then a sample batch of 5-10% of the quantity.

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China OEM Powder metallurgy sintered metal precision 16mm dc motor micro mini planetary gearbox     calculate gear ratio planetary gearboxChina OEM Powder metallurgy sintered metal precision 16mm dc motor micro mini planetary gearbox     calculate gear ratio planetary gearbox
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